Lbs. (26 N.m). DO NOT use air tools to tighten retaining bolts.ĥ. Install clutch assembly. Add same amount new refrigerant oil to compressor as was drained. Install compressor. Evacuate and rechargeġ. Discharge system using approved refrigerant recovery/recycling equipment. Remove compressor. Using Spanner (T70P-4067-A), removeĬlutch plate retaining bolt and discard. Using an 8-mm bolt threaded into clutch plate, remove clutch plate and shims. SeeĢ. Remove snap ring and remove pulley assembly. Disconnect electrical wiring to clutch coil. Install Shaft Protector (T89P-19623-FH) onģ. Install 2-jaw puller on compressor. Ensure puller screw is engaged in center of shaft protector. Tighten puller to remove clutch coil fromĬompressor. DO NOT use air tools when removing clutch coil.ġ. Ensure clutch coil mounting surface is clean. Install clutch coil. Ensure electrical connection is correctly positioned. Install Coil When discharging air conditioning system, use only approved refrigerant recovery/recycling equipment. Make every attempt to avoid discharging refrigerant into the atmosphere.ĭO NOT drive clutch plate on compressor. Use clutch plate installer to prevent damaging compressor. DO NOT tighten compressor shaft nut with air tools.įig. 1: Exploded View of Chrysler, Ford & Nippondenso 6-Cyl Compressorsġ. Place dowel pins in compressor. Lubricate inlet reed valve with refrigerant oil. Install inlet reed valve on compressor. Install front valveĢ. Lubricate shaft seal seat with refrigerant oil. Position Seat Installer (T81P-19623-C) on new seat so installer is placed on raised side ofģ. Install shaft seal assembly in front head so sealing surface is toward en of compressor shaft. Ensure flat areas on shaft seal assemblyĮngage with flat areas on compressor shaft.Ĥ. Lubricate front head "O" ring with refrigerant oil. Install front head and "O" ring. Tighten retaining bolts in a crisscross pattern to 19 ft. Remove front valve plate assembly from front head. Remove shaft seal assembly and felt seal from front head.ĥ. Place front head on cardboard. Using hammer and Shaft Seal Seat Remover (T81P-19623-OH), drive shaft seal seat from front head. Recheck clearance. Proper clearance is .021-.036" (.05-.91 mm). Adjust shim thickness to obtain correct clearance.ġ. Discharge system using approved refrigerant recovery/recycling equipment and remove compressor. Drain oil from compressor andĢ. Remove clutch assembly. See FORD FS-6 6-CYL CLUTCH ASSEMBLY R & I in this article. Ensure compressor outer surface is clean.Īttach compressor on Clamp & Holding Fixture (T81P-19623-D). Place fixture in vise.ģ. Using Key Remover (T81P-19623-NH), remove key from compressor shaft. Remove front head-to-compressor retaining bolts. Removeįront head. Front valve plate assembly, inlet reed valve and shaft seal assembly come off with front head. SeeĤ. Remove dowel pins from front head. Lift inlet reed valve assembly from front head. Using Valve Plate Remover (T81P-19623-B),
INSTALLING FRONT LICENSE PLATE HOLDER FORD EDGE INSTALL
Install and tighten compressor shaft nut to 10-14 ft. lbs. (14-19 N.m).Ĥ. Using feeler gauge, measure air gap between clutch plate and pulley surface in 3 locations around pulley. Rotate pulley 180 degrees and Pulley Installer (T80L-19703-J), tap pulley assembly on compressor.ģ. Install snap ring with beveled side away from compressor. Using Clutch Plate Installer (T80L-19703-F), install clutch plate and shims. If assembly cannot be easily removed, place Shaft Protector (T80L-ġ9703-G) over shaft. Using Puller (D81P-19703-B), remove pulley assembly. Remove clutch coil retaining snap ring. Remove clutch coil.ģ. If bearing replacement is required, place pulley on Support (T80L-19703-E). Drive bearing from pulley using Bearing Remover (T80L-ġ. If bearing is to be installed, place pulley on support. Using Bearing Installer (T80L-19703-C), drive bearing into pulley. Stake pulley inĢ. Install clutch coil on compressor so locating pin on compressor engages with hole in clutch coil. Install snap ring. Using hammer and 1. Using Spanner (T70P-4067-A), remove compressor shaft nut. Thread Hub Remover (T80L-19703-B) into clutch plate. Tighten centerīolt in hub remover to remove clutch plate and shims.Ģ. Remove snap ring.
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